Dense Phase Conveying

Pneumatic Conveying
Dense Phase Conveying

Efficient material transport whilst preserving quality

Dense phase pneumatic conveying systems are used when the product quality is of the highest importance. They minimise changes in bulk density and particle size distribution and also limit demixing effects.

The absence of rotating parts in pressure vessels reduces maintenance costs. The advantageous ratio of product to conveying gas also makes our systems energy efficient.
 

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Double sender for continuous conveying

Your benefits

  • Very gentle handling of fragile products
  • Minimised wear of pipeline and bends
  • Minimised demixing of mixed products
  • Absence of rotating parts eliminates the danger of metal contamination and reduces maintenance costs
  • Gas and dust tight system with no leakage air
  • High solids loading leads to smaller pipe diameter and low gas consumption
  • Long conveying distances, up to 500 m or more, and capacities up to 150 m3/h
  • Ready to use graphical pneumatic conveying controller, STP 61
     

Applications

  • Gentle conveying of instant products from spray drier
  • Demixing free transport from mixer to filling lines
  • Direct conveying into process reactors 
  • Batch weighing with pressure vessel and subsequent full discharge   
  • High capacity material handling 
  • Conveying using inert gas option
  • Truck or railcar unloading 
     

Specifications

  • Pressure vessels according PED 2014/68/EC, ASME and GB 150
  • Available in carbon steel or stainless steel
  • Available volumes are from 20 l to 5'200 l
  • Different executions available to fit various industry‚Äôs needs such as food, chemical or mineral
     
Direct reactor loading

Principle of operation

A pressure vessel is loaded from a silo, big-bag unloader or process equipment, i.e. mixer. The operation cycle includes the refilling, applying of pressure and conveying of bulk material, as plug or layer, to the receiving hopper.

The solids can be conveyed as a continuous layer with the "DenseFlow" PHF conveying system operating at moderate gas velocities of 15-25 m/s.

The solids can be conveyed as a pulsed plug with the "PulseFlow" PTA conveying system operating at low gas velocities of 4-12 m/s.

For extended conveying distances and with maximum process safety, the solids can be conveyed as a pulsed plug with the "PulseLine" PTA PL conveying system operating at low gas velocities of 4-12 m/s with the addition of  external air injectors equipped along the pipeline.
 

Expertise. Value. Trust.

Expertise. Value. Trust